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Integrating disparate data sources using IIoT 4.0 technologies to enhance operational performance of dynamic value stream maps
Lynch, Adam Carlton Dasaram, Kiran Kumar
Lynch, Adam Carlton
Dasaram, Kiran Kumar
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Location
Time Period
Advisors
Original Date
Digitization Date
Issue Date
2024-03
Type
Conference paper
Genre
Keywords
Digital twin,Dynamic value stream map,Industry 4.0,Industrial Internet of Things (IIoT)
Subjects (LCSH)
Citation
Lynch, A.C., Dasaram, K.K. (2024) 39-46 Integrating disparate data sources using IIoT 4.0 technologies to enhance operationl performance of dynamic value stream maps https://doi.org/10.62704/10057/28720
Abstract
This paper proposes a systematic framework for enhancing value streams by integrating the Industrial Internet of Things (IIoT) and Lean management, with a focus on Lean 4.0. Traditional Value Stream Mapping (VSM) is time-consuming and only provides periodic snapshots of a process. Integrating Cyber-Physical Systems (CPS), Information Communication Technology (ICT), and Lean principles address the gaps in traditional methodologies. CPS and ICT combined in the industry 4.0 era are collectively termed IIoT, while combining Lean management within Industry 4.0 is referred to as IIoT 4.0. Lean 4.0 defines the use of Industry 4.0 technology and Lean manufacturing principles for efficient, mistake-proof production systems. The study was conducted at a skeet equipment manufacturing industry in the Midwest of the United States. The company struggled with Lean management, high demand, limited plant capacity, and communication issues affecting production deadlines. The Digital Twin method was incorporated to replicate CPS and ICT, and it integrates well with other Industry 4.0 tools. A digital twin simulation for producing a base variant in one shift was constructed using real-time production data, ensuring it accurately imitates the actual process. This framework allows for analysis and testing without interrupting production and provides input for a Dynamic Value Stream Map (DVSM) to implement Lean practices and eliminate waste.
Table of Contents
Description
Published in SOAR: Shocker Open Access Repository by Wichita State University Libraries Technical Services, November 2024. 2024 IEMS Officers: Gamal Weheba (Conference Chair); Hesham Mahgoub (Program Chair); Dalia Mahgoub (Technical Director); Ed Sawan (Publications Editor); Wilfredo Moscoso (Proceedings Editor); Abdulaziz G. Abdulaziz (Associate Editor)
Publisher
Industry, Engineering & Conference Management Systems Conference
Journal
Book Title
Series
Proceedings of the 2024 IEMS Conference
v.30
v.30
Digital Collection
Finding Aid URL
Use and Reproduction
Archival Collection
PubMed ID
ISSN
2690-3210 (print)
2690-3229 (online)
2690-3229 (online)