Instructional lean manufacturing lab design using SMED

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Authors
Phap, Hao
Bright, Wyatt
Alqudah, Sura
Advisors
Issue Date
2025-03-07
Type
Conference paper
Keywords
SMED , Process planning , Instructional lab
Research Projects
Organizational Units
Journal Issue
Citation
Phap, H., Bright, W., & Alqudah, S. (2025). Instructional lean manufacturing lab design using SMED. In Proceedings of the 31st International Conference on Industry, Engineering and Management Systems (IEMS), 31, 124-135. https://doi.org/10.62704/10057/31316
Abstract

Lean manufacturing tools such as 5S, Single-Minute Die Exchange (SMED), pull vs. push and Kanban system, etc., are practical tools that help eliminate waste, increase efficiency, and improve quality in various manufacturing and other systems. In higher education, these tools can be taught to students in a traditional lecture-style model or illustrated as lab activities with hands-on simulation. In the undergraduate manufacturing engineering program under study, lean manufacturing concepts are taught in a Manufacturing Process Planning course. This study presents a tool kit design that provides an instructional learning experience on the principles and tools of lean manufacturing through hands-on activities/simulation that can be easily incorporated into the course curriculum. This project specifically focuses on developing and designing a traditional assembly vs. SMED assembly with the appropriate instruction manuals to help the students connect the theory and practice of this important lean concept. A t-shirt press process was proposed to illustrate this learning experience. Two t-shirt press machines were designed/modified for this project's purpose. One machine followed a traditional press process with fasteners and connectors, while the other machine was modified to incorporate SMED. Additionally, the machines were accompanied by examples of different levels of work instructions to demonstrate the importance of quality work instructions, an essential aspect of lean manufacturing, which is another topic covered in this class.

Table of Contents
Description
Published in SOAR: Shocker Open Access Repository by Wichita State University Libraries Technical Services, November 2025. 2025 IEMS Officers: Gamal Weheba (Conference Chair); Hesham Mahgoub (Program Chair); Dalia Mahgoub (Technical Director); Ed Sawan (Publications Editor); Wilfredo Moscoso (Proceedings Editor); Abdulaziz G. Abdulaziz (Associate Editor)
Publisher
Industry, Engineering & Management Systems Conference
Journal
Book Title
Series
Proceedings of the 2025 IEMS Conference, v.31
PubMed ID
ISSN
2690-3210 (print)
2690-3229 (online)
EISSN
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