A review of direct ink writing of polymer derived ceramics

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Authors
Bishop, Victoria
Mathur, Saket Chand
Nguyen, Nhu
Sharma, Bhisham N.
Drouin, Mary
Li, Bin
Park, Cheol
Wei, Wei
Advisors
Issue Date
2025-05-18
Type
Review
Keywords
Additive manufacture , Direct ink writing , Polymer-derived ceramics
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Citation
Bishop, V., Mathur, S. C., Nguyen, N., Sharma, B., Drouin, M., Li, B., … Wei, W. (2025). A review of direct ink writing of polymer derived ceramics. Virtual and Physical Prototyping, 20(1). https://doi.org/10.1080/17452759.2025.2499938
Abstract

With the growing demand for materials capable of withstanding extreme temperatures and pressures, ceramic components with exceptional corrosion resistance and reliable mechanical properties have experienced a significant surge in demand. However, traditional ceramic forming methods involve high-temperatures and energy-intensive processes that often struggle to produce complex parts or composites efficiently. Polymer-Derived Ceramics (PDCs) offer a transformative solution by using polymeric precursors that can be converted into a wide variety of silicon-based and non-silicon-based ceramics through heat treatment. The polymeric nature of PDC precursors enables the fabrication of geometrically intricate components using conventional polymer-forming techniques at significantly lower processing temperatures. Furthermore, PDCs are well-suited for additive manufacturing (AM), allowing the production of complex structural and functional components through cost-effective, low-temperature processes. By leveraging the diverse properties of PDC materials–each with unique advantages and limitations–manufacturers can optimise performance for specific applications. This review provides an overview of the types of PDCs developed to date and their broad range of applications. Specifically, it delves into the Direct Ink Writing (DIW) process, exploring its rheological requirements and the critical role of fillers in tailoring the rheological properties of polymeric precursors to meet the specific demands of DIW. © 2025 The Author(s). Published by Informa UK Limited, trading as Taylor & Francis Group.

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Publisher
Taylor and Francis Ltd.
Journal
Virtual and Physical Prototyping
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ISSN
17452759
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