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A hybrid DVA–machine learning framework for real-time state of health assessment in commercial lithium-ion batteries

Pereira, Eric L.
Hossain, Md Zawad
Ogun, Damilola
Soares, Davi
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2026-04-23
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Article
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Differential voltage analysis,Lithium-ion batteries,State of health
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E. L. Pereira, M. Z. Hossain, D. Ogun and D. Soares, "A Hybrid DVA–Machine Learning Framework for Real-Time State of Health Assessment in Commercial Lithium-Ion Batteries," in IEEE Transactions on Industry Applications, doi: 10.1109/TIA.2026.3687187.
Abstract
Lithium-ion batteries (LIBs) are an essential and versatile energy source for portable electronics, grid energy storage, and electric vehicles. To meet the increasing demand for energy, it is crucial to understand physical changes to further improve LIBs performance and safety. State of health (SOH) is a metric that indicates how safe LIBs are for operation. This work presents a comprehensive framework for SOH assessment of LIBs. The proposed framework was validated using data from commercial LIBs tested at 1C/1C (charge/discharge), at different temperatures and different depths of discharge (DOD). Reference performance tests (RPTs) were conducted until lithium-ion (Li-ion) cells reached the end of life (EOL). Differential voltage analysis (DVA) was used to acquire relevant physical parameters from RPTs. These parameters were used as engineered features for the machine learning (ML) models, replacing the use of raw dV/dQ curves commonly adopted in DVA–ML studies. The continuous monitoring of DVA provided updates about Li-ion cell degradation based on internal resistance, slippages, active masses, and stoichiometries of both electrodes.  To assess Li-ion cells EOL, three machine learning models, namely, Random Forest (RF), eXtreme Gradient Boosting (XGBoost), and Support Vector Machine (SVM) were applied. To compare and select the best model, all three were integrated into a Raspberry Pi computer. Results indicate that cells cycled at 100% DOD experienced greater cathode material loss compared to those cycled at lower DODs. SVM and XGBoost outperformed RF in both accuracy (93.3%) and recall for failure detection, with SVM achieving the fastest execution time (0.1583 s). This attained accuracy indicates the potential of this affordable ML-based framework to be employed in real-time assessments of SOH in either small or larger LIBs with different chemistries. © 1972-2012 IEEE.
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Institute of Electrical and Electronics Engineers Inc.
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IEEE Transactions on Industry Applications
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00939994
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